High-Quality Plow Mixers - Discover the Best Plow Mixer for Your Product Needs

How a Plow Mixer Works: Efficient and Versatile Mixing Technology

A Plow Mixer, also known as a Ploughshare Mixer, is a high-performance mixing machine designed to blend powders, granules, and even liquids into a homogeneous mixture. Its unique design and operational efficiency make it ideal for industries such as pharmaceuticals, food, chemicals, nutraceuticals, and more.

The Mixing Process in a Plow Mixer

1. Plow-Shaped Blades
   The mixer features specialized plow-shaped blades mounted on a horizontal shaft. These blades are strategically designed to lift and disperse materials, creating a fluidized mixing zone. This allows for rapid, thorough blending without dead spots.
2. Three-Dimensional Mixing Action
   The plow blades rotate at high speeds, generating a three-dimensional mixing motion. This action ensures that all particles are evenly distributed throughout the mixture, regardless of their size or density.
3. High-Speed Choppers (Optional)
   For applications requiring finer particle size reduction or the elimination of agglomerations, high-speed choppers can be integrated. These choppers operate perpendicular to the plow blades, breaking down lumps and ensuring a smooth, uniform mix.
4. Liquid Addition
   Plow Mixers can incorporate liquids into powders during the mixing process. Liquid spray nozzles are positioned to evenly distribute liquids, ensuring uniform wetting or coating of particles.
5. Discharge
   Once the mixing process is complete, the Plow Mixer discharges the product through a bottom outlet. The outlet can be designed for quick discharge or controlled flow, depending on the application.

Advanced Features of Plow Mixers

• Fluidized Mixing Zone: The plow blades create a high-intensity mixing zone for fast and uniform blending.
• Adaptable Design: Suitable for dry mixing, wet mixing, or drying applications.
• Heating & Cooling Jackets: Allows temperature control for sensitive materials.
• Vacuum Integration: Enables drying and mixing under vacuum conditions to enhance efficiency and product quality.

Applications of Plow Mixers

1. Pharmaceuticals: Blending powders for tablet production or granulation.
2. Food & Beverage: Mixing spices, powdered ingredients, and liquid additives.
3. Chemicals: Homogenizing powders and introducing additives.
4. Nutraceuticals: Coating powders with liquids for enhanced functionality.
5. Construction Materials: Mixing abrasive powders such as cement or mortar.

Advantages of Using a Plow Mixer

• Efficiency: Rapid mixing reduces processing time, increasing production efficiency.
• Versatility: Handles powders, granules, and liquids with ease.
• Customizability: Adaptable to a variety of processes with optional features like choppers and liquid spray systems.
• Durability: Built with robust materials to handle abrasive and corrosive products.
• Scalability: Available in sizes ranging from lab-scale to full production units.

Why Choose PerMix Plow Mixers?

PerMix is the industry leader in Plow Mixer technology, offering unmatched engineering, innovation, and reliability. Our mixers are designed with flexibility and performance in mind, ensuring they meet the demands of your specific application. With customizable features and materials of construction, including stainless steel, Hastelloy, and Hardox, PerMix plow mixers are the ultimate solution for your mixing needs.

Learn More About Plow Mixers

Understanding how a Plow Mixer works is the first step to optimizing your production processes. Contact PerMix today to learn more about our Plow Mixers and how they can elevate your mixing operations.

PerMix Plow Mixers consist of one electrical motor, one gearbox, and a shaft with plows located in a O-shaped vessel.

The plows are designed in such a way that the powder materials are guided to move from the two ends of the vessel to the center, and meanwhile from center to both ends and side to side, and over, until the batch is mixed thoroughly.

In addition Plow Mixers also lift the ingredients into the air, mixing them in a “fluidized zone” then allow them to drop back down. In such a three-dimensional way, the total powder can be mixed fast in the vessel. It asks for a short mixing time and relatively low power consumption.

PerMix Vacuum Plow Mixers/Dryers: The Ultimate Solution for Mixing and Drying

PerMix’s Vacuum Plow Mixers/Dryers combine superior mixing technology with advanced drying capabilities, making them the ideal solution for a wide range of industries, including pharmaceuticals, food, chemicals, nutraceuticals, and more. Designed for efficiency and versatility, these mixers handle even the most complex processes with ease, ensuring uniform mixing and fast drying in a single, compact unit.

What Are Vacuum Plow Mixers/Dryers?

A Vacuum Plow Mixer/Dryer is a high-performance machine that integrates the robust mixing action of a Plow Mixer with the benefits of vacuum technology. These mixers are equipped with a vacuum system and heating or cooling jackets, allowing them to dry products while mixing under reduced pressure. This unique design ensures rapid moisture removal, low-temperature drying, and high-quality end results.

How Do Vacuum Plow Mixers/Dryers Work?

1. Efficient Mixing
   The plow-shaped blades create a fluidized mixing zone, lifting and dispersing materials to achieve a homogenous blend. High-speed choppers can be added to break down lumps and enhance uniformity.
2. Vacuum Technology
   The vacuum system reduces the boiling point of liquids, enabling efficient moisture removal at lower temperatures. This is especially critical for heat-sensitive materials.
3. Thermal Control
   Heating or cooling jackets allow precise temperature management during mixing and drying. These jackets evenly distribute heat or cooling to the product, ensuring consistent results.
4. Drying Process
   As the mixer operates under vacuum, moisture is rapidly removed, leaving behind a dry, uniform product. The system can also recover evaporated solvents or vapors, ensuring environmental safety and process efficiency.

Features of PerMix Vacuum Plow Mixers/Dryers

• Vacuum Capability: Enables low-temperature drying, preserving product quality.
• Heating & Cooling Jackets: Ensures precise thermal control during processing.
• High-Speed Choppers: Optional feature to break down agglomerates.
• Durable Construction: Built with 304/316 stainless steel, Hastelloy, Hardox, or titanium to handle abrasive, corrosive, and sensitive materials.
• Sanitary Design: Meets FDA and cGMP standards for pharmaceutical and food applications.
• Scalable Sizes: From lab-scale models for R&D to large industrial units for full production.

Applications of Vacuum Plow Mixers/Dryers

1. Pharmaceuticals: Drying active pharmaceutical ingredients (APIs) and granules.
2. Food & Beverage: Mixing and drying spices, powders, and specialty ingredients.
3. Nutraceuticals: Drying plant-based ingredients, vitamins, and supplements.
4. Chemicals: Handling volatile or hazardous materials with vacuum and gas purging.
5. Cosmetics: Mixing and drying powders used in skincare and makeup products.

Advantages of PerMix Vacuum Plow Mixers/Dryers

• Energy Efficiency: Reduced drying times and operational costs.
• Product Quality: Gentle mixing and low-temperature drying preserve sensitive ingredients.
• Safety: Explosion-proof and ATEX-compliant options for hazardous materials.
• Custom Solutions: Tailored designs to meet unique process requirements.
• Durability: Resistant to wear and corrosion, ensuring long-term performance.

Why Choose PerMix Vacuum Plow Mixers/Dryers?

PerMix has a global reputation for delivering the most reliable and efficient Vacuum Plow Mixers/Dryers on the market. Our mixers are designed with advanced engineering, unmatched quality, and a focus on affordability. Whether you need a sanitary solution for pharmaceuticals, a durable design for abrasive products, or an explosion-proof mixer for hazardous materials, PerMix has you covered.

Contact PerMix Today

Discover how PerMix Vacuum Plow Mixers/Dryers can optimize your mixing and drying processes. Contact us today to learn more about our innovative solutions or request a custom quote for your specific needs. Let PerMix take your production to the next level.

The PerMix Hybrid Plow Mixer / Dryers have the same mixing principle as our Horizontal Plow Mixers & Plow Mixer / Dryers but add the ability for the operator to change agitation type with ease, switching from paddle to plow, or even segmented ribbon.

Plow Mixer Powder Mixing Configurations:
Food flavoring/additives, Sponge/cake mixes, Cosmetics, Pharmaceuticals, Cement, Powdered rubber.
Plow Mixer Paste Mixing Configurations:
Biscuit creams, dough, PVC pastes, Car body fillers/putties, Sugar/marzipan paste, Toiletry pastes, Tile adhesives, and grouts.
Plow Mixer Mixing Of Wet Slurries:
Filter cake re-slurrying, dough, Fiberglass resin dough putty.

Wet granulation, Liquid coating of powders and granules, Fat and oil incorporation, Vacuum drying, Hot air drying.

1. Advantages of a PerMix Plow Mixer: Setting the Standard in Mixing Technology

   PerMix is renowned for its cutting-edge Plow Mixers, offering unmatched performance, reliability, and versatility across industries such as pharmaceuticals, food, chemicals, nutraceuticals, and more. With innovative engineering and robust design, PerMix Plow Mixers deliver superior results for even the most challenging mixing applications.

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   Top Advantages of PerMix Plow Mixers

   1. High-Efficiency Mixing

   PerMix Plow Mixers are designed with plow-shaped blades that create a fluidized mixing zone. This ensures fast, uniform blending of powders, granules, and liquids. The unique three-dimensional mixing action eliminates dead spots, providing consistent results in minimal time.

   2. Versatile Applications

   PerMix Plow Mixers excel in handling diverse mixing tasks:

   • Dry powder blending
   • Granulation
   • Liquid coating
   • Mixing abrasive or corrosive materials

   From pharmaceuticals and food to construction materials, these mixers adapt to virtually any process.

   3. Customizable Features

   Every production process is unique, and PerMix Plow Mixers can be customized with options like:

   • Heating & Cooling Jackets: For precise temperature control.
   • Vacuum Capabilities: Enables drying and mixing under vacuum.
   • High-Speed Choppers: Breaks down agglomerates and ensures fine, uniform mixing.
   • Liquid Spray Nozzles: Even distribution of liquids into powders.

   4. Durability and Construction Options

   PerMix Plow Mixers are built to last, with materials suited to your specific needs:

   • 304/316 Stainless Steel: Ideal for food and pharmaceutical applications.
   • Hardox: For abrasive materials like cement or mortar.
   • Hastelloy and Titanium: Perfect for handling corrosive chemicals.
   • Explosion-Proof (EXP) and ATEX-Compliant Designs: Safe for hazardous environments.

   5. Scalability

   PerMix Plow Mixers are available in sizes ranging from lab-scale models for R&D to large-scale industrial units for full production. This scalability allows seamless growth as your production needs expand.

   6. Energy Efficiency

   Engineered for optimized performance, PerMix Plow Mixers reduce energy consumption while delivering consistent results. The design minimizes downtime, ensuring higher throughput and lower operational costs.

   7. Sanitary Design for Hygienic Applications

   For industries like pharmaceuticals and food, PerMix Plow Mixers feature sanitary designs that meet FDA and cGMP standards. Polished interiors, easy-clean designs, and optional Clean-In-Place (CIP) systems make them ideal for stringent hygiene requirements.

   8. Low Maintenance and Long Lifespan

   PerMix mixers are built with durability in mind. High-quality components and robust materials ensure minimal maintenance and a long service life, maximizing your return on investment.

   9. Global Reputation for Excellence

   With decades of experience and a strong global presence, PerMix is trusted by manufacturers worldwide for delivering reliable, high-quality mixing solutions.

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   Why PerMix Plow Mixers Are the Industry Leader

   PerMix Plow Mixers outperform competitors with their innovative design, superior performance, and customizable options. Whether you’re blending powders, introducing liquids, or processing abrasive materials, a PerMix Plow Mixer is the ultimate solution for efficient, reliable mixing.

Customizable Options for PerMix Plow Mixers

1. Vacuum Integration

• Enables efficient moisture removal and low-temperature drying.
• Ideal for sensitive materials or processes requiring controlled environments.

2. Heating & Cooling Jackets

• Provides precise thermal control for heating or cooling during mixing.
• Suitable for processes involving temperature-sensitive materials.

3. ATEX & Explosion-Proof (ExP) Designs

• Ensures safe operation in hazardous environments.
• Certified for compliance with international safety standards.

4. Materials of Construction

Choose from a variety of materials to match your application:

• 304/316 Stainless Steel: Perfect for sanitary and food-grade applications.
• Hardox: Exceptional durability for abrasive materials like cement and mortar.
• Hastelloy & Titanium: Corrosion resistance for handling aggressive chemicals.
• Carbon Steel: Cost-effective for non-corrosive applications.

5. High-Speed Choppers

• Breaks down lumps and agglomerates for a smooth, uniform mix.
• Enhances the distribution of additives and liquid coatings.

6. Liquid Spray Nozzles

• Evenly distribute liquids during the mixing process.
• Ideal for granulation, wet mixing, or coating applications.

7. Loading Methods

• Manual Loading: Simplified for smaller batches.
• Vacuum Loading: Eliminates the need for additional equipment by using the vacuum system to load materials.
• Tote & Bulk Bag Systems: Designed for large-scale production, offering seamless integration.
• Pneumatic Conveying: Automates ingredient feeding for efficiency and reduced labor.

8. Unloading Methods

• Quick Discharge: Bottom outlets for fast emptying.
• Controlled Flow Valves: Ensures precise discharge for delicate or metered processes.
• Inclined Conveyors: Automates unloading to packaging systems or downstream equipment.
• Tilting Options: Enables easy and complete discharge for certain models.

9. Sanitary Design

• Clean-In-Place (CIP) Systems: For effortless cleaning and hygiene.
• Polished Interiors: Reduces contamination risks and facilitates faster cleaning.

10. Control Systems

• PLC/HMI Integration: For automated and precise control of mixing parameters.
• Recipe Management: Simplifies complex processes with repeatable batch settings.

11. Gas Purging

• Introduce inert gases to prevent oxidation or contamination during mixing.

12. Size and Scalability

1. • Available in sizes ranging from lab-scale to large industrial units, tailored to your capacity needs.

PerMix Plow Mixers: Engineering Excellence in Performance

PerMix takes pride in designing and manufacturing the industry’s most advanced Plow Mixers. The performance of a Plow Mixer is heavily influenced by the precise design of the plow, particularly the pitch and the trailing edge. These critical design elements directly affect the efficiency, uniformity, and speed of the mixing process.

The Role of the Plow Pitch in Mixing

The pitch of the plows determines the movement and trajectory of the materials within the mixer. A well-designed pitch creates a dynamic mixing action that ensures:

• Efficient Mixing: Materials are lifted and folded, preventing stagnant zones and promoting thorough blending.
• Optimal Flow Patterns: The pitch ensures the material is distributed evenly throughout the mixing chamber, reducing mixing time.
• Adaptability: Different pitches can be engineered for specific applications, whether the focus is on gentle mixing for fragile materials or intensive dispersion for difficult-to-mix ingredients.

The Trailing Edge of the Plow: Key to Performance

The trailing edge of the plow, often overlooked, is just as critical as the pitch. This feature contributes to:

• Shearing Action: The shape and surface design of the trailing edge influence the plow’s ability to break apart agglomerates, ensuring homogeneity.
• Minimized Dead Zones: A well-engineered trailing edge ensures that materials are continuously moved and don’t accumulate in corners or hard-to-reach areas of the mixing vessel.
• Improved Flow Efficiency: It assists in directing material flow, preventing uneven distribution or buildup.

Why Not All Plow Mixers Are Created Equal

The performance of a Plow Mixer depends on more than just the power of its motor or the size of its chamber; the true differentiator lies in the design of the plow. PerMix Plow Mixers stand out because:

• Custom Engineering: Each Plow Mixer is tailored to specific applications, with plows designed to meet the unique requirements of different materials and industries.
• Precision Manufacturing: Our plows are crafted with tight tolerances to ensure consistent performance, batch after batch.
• Material Considerations: PerMix offers plows made from various materials, including stainless steel, Hardox, and more, ensuring compatibility with a range of processes, from abrasive to sanitary applications.
• Enhanced Mixing Dynamics: PerMix’s proprietary plow designs create superior flow patterns, reducing energy consumption while maximizing efficiency.

The PerMix Difference

PerMix’s engineering excellence is evident in every detail of our plow mixers. Our expertise in plow design ensures unparalleled mixing performance, whether you’re blending powders, pastes, or adding liquids to dry materials.

When it comes to Plow Mixers, the design of the plow is not just a feature—it’s the key to performance, and PerMix continues to lead the way in innovation and quality.