Specialized Design Options for Industry-Specific Applications
- Chemical Industry: Explosion-proof designs for handling volatile or hazardous materials.
- Food & Beverage: Sanitary designs with FDA-compliant materials and surfaces.
- Pharmaceuticals: Precision mixing with vacuum and temperature control for sensitive formulations.
- Cosmetics: High-shear dispersion for smooth, homogeneous creams and lotions.
Experience PerMix’s Industry-Leading Design Advantage
Every design element of PerMix’s high-speed dispersion blenders is carefully crafted to meet the unique needs of your industry. Whether you require precision control, high throughput, or a compact footprint, PerMix has a solution for you.
Contact PerMix today to learn more about how our advanced design features can optimize your mixing process and set you apart from the competition.
PerMix High-Speed Dispersion Blenders: Custom & Special Designs to Outperform Competitors
At PerMix, we understand that every application is unique. That’s why we offer custom and special designs tailored to your exact needs, ensuring you get a mixer that outperforms competitors and adapts to your evolving processes. With a focus on innovation, flexibility, and customer satisfaction, PerMix delivers the most comprehensive range of high-speed dispersion blenders in the industry.
Custom Design Features to Meet Any Challenge
- Variable Mixing Configurations
- Single Shaft Designs: For straightforward dispersion tasks in low to medium-viscosity applications.
- Dual Shaft Designs: Combine high-shear dispersion with low-speed anchor mixing for viscous or heat-sensitive materials.
- Triple Shaft Designs: Ideal for the most complex mixing, combining high-shear, low-speed, and medium-speed agitation in one machine.
- Vacuum & Pressurized Systems
- Vacuum designs eliminate air bubbles for smoother, denser products in industries like cosmetics, pharmaceuticals, and food.
- Pressurized systems improve mixing efficiency and allow for processes like carbonation, impregnation, or controlled reactions.
- Explosion-Proof Designs (ATEX Certified)
- For handling volatile or flammable materials in industries like chemicals, coatings, and adhesives.
- Designed with specialized motors, enclosures, and electrical systems to meet strict safety regulations.
- Tank Configurations
- Tilted Mixing Vessels: For easy product discharge and cleaning.
- Jacketed Vessels: Heating and cooling jackets for precise thermal management.
- Multiple Inlets/Ports: For adding ingredients, liquids, or gases during the mixing process.
- Removable Tanks: Simplify cleaning and enable batch flexibility.
- Custom Rotor-Stator Systems
- High-shear designs for ultra-fine emulsions and dispersions.
- Specialty rotors for abrasive materials, ensuring longer service life and superior performance.
- Multiple-stage stators for extra-fine particle size reduction.
- Sanitary Designs for Hygienic Applications
- FDA-compliant materials and finishes for food, pharmaceutical, and cosmetic industries.
- CIP (Clean-In-Place) and SIP (Sterilize-In-Place) compatibility for maximum sanitation.
- Sloped surfaces and polished interiors to prevent material buildup and contamination.
- Advanced Control Systems
- PLC/HMI systems with touchscreen interfaces for real-time monitoring and control of speed, temperature, and vacuum.
- Recipe storage and automation for consistent batch-to-batch production.
- Remote monitoring options for Industry 4.0 compatibility.
Special Designs to Address Unique Industry Requirements
- High-Viscosity Applications
- Heavy-duty designs with reinforced frames and motors to handle products like adhesives, sealants, and mastics.
- Helical or counter-rotating blades for thorough mixing of thick materials.
- Corrosive & Abrasive Applications
- Specialty materials like Hastelloy, Hardox, and titanium for maximum resistance to wear and corrosion.
- Coatings and liners to extend service life in demanding environments.
- Temperature-Sensitive Processes
- Integrated cooling coils and thermal jackets to maintain product integrity.
- Cryogenic designs for ultra-low temperature processing.
- Batch or Continuous Operation
- Batch mixers for small, precise runs.
- Continuous mixers for high-volume, uninterrupted production lines.
- Portable Units
- Mobile high-speed dispersion blenders with lockable wheels for flexible production setups.
- Compact designs for smaller spaces or multi-location use.
- Inline Dispersion Blenders
- Designed for seamless integration into existing pipelines for continuous mixing and dispersion.
- Inline models available with multiple stages for enhanced dispersion and particle size reduction.
- Multifunctional Systems
- Combination blenders that integrate high-shear mixing, homogenization, and emulsification into one system.
- Blenders with integrated liquid or powder feeding systems for seamless ingredient incorporation.
Beyond the Competition: PerMix’s Exclusive Options
- Cryogenic High-Speed Dispersion: For materials requiring ultra-low temperatures to prevent degradation or for specialized cooling needs.
- Dual-Chamber Mixing Tanks: Allowing separate processing zones within the same vessel for time or energy efficiency.
- Custom Finishes: Pharmaceutical-grade polish, electropolishing, or other finishes for specific hygiene or visual requirements.
- Remote Operation: Wireless or cloud-based control systems for global monitoring and operation.
- Eco-Friendly Designs: Energy-efficient motors and systems to reduce operational costs and environmental impact.
Why PerMix Leads in Customization
PerMix stands apart from competitors by combining industry-standard designs with unique innovations that others don’t offer. With German engineering and Israeli innovation, we ensure every customer gets a solution that exceeds expectations in quality, performance, and value. Whether you’re replacing outdated equipment or expanding production, we’ll work with you to design the perfect high-speed dispersion blender for your needs.
Contact us today to discuss your custom requirements and see how PerMix delivers solutions that outperform and outlast the competition.
PerMix High Speed Dispersion Mixer
